Poultry Processing Equipment

Poultry Processing Plants are Conveyor - based chicken slaughter plants having an overhead conveyor and full range of process machines. The birds are dressed on the conveyor through all the important stages of processing such as stunning, halal, hot water scalding, de-feathering, evisceration & chilling etc. The conveyor based operations are scientifically designed machines ensuring the highest levels of hygiene providing the best quality of meat. They are designed for dressing capacities of 250 to 2000 Birds Per Hour (BPH).

We offer a precision engineered range of Electrical Stunner machine  that cater to the requirements of poultry industry. It is a device used in abattoirs to stun an animal in order to make it unconscious when it is bleed out. Robustly constructed, our electric stunner is ideal for small animals. Further, these can also be made as per the specific requirements of the clients.

Used for :

• It is a device used in abattoirs to stun an animal in order to make it unconscious when it is bleed out.
• Robustly constructed, our electric stunner is ideal for small animals.

The hot water Scalder for Conveyorized plant are of Continuous type. They are made in different sizes suitable from 250 birds per hour to 2000 birds per hour capacity. Scalders have different heating and agitation options depending on capacity. They are made in stainless steel and play a crucial role in scientific & hygienic processing of poultry. These scalders have electronic controls for maintaining the temparature of water with in a close range.

Our scalders are efficient in scalding chicken in a clean, fast and easy manner. We can also customize these scalders in terms of temperature controls, agitation mechanism,  design and capacity.

Features :

• Its a conveyor based hot water scalder.
• Offers scientific & hygienic poultry operations.
• Efficient in scalding chicken in a clean, fast and easy manner.
• It can be customized.

Hot water scalder is an important equipment in poultry slaughter house operations. It heats water & maintains it at suitable temperature continuously so that the Poultry Feathers are softened and removed during Plucking operations with out damaging the skin.

Our hot water scalder incorporates dual heating concept. It comes fitted with best quality electrical heaters along with provision for direct Gas burner under it. It is Robust but portable and comes with standard thermostat control for automatic temperature control. Scalders are supplied in different sizes as per processing needs. Our Scalders are provided with following standard fittings:

• A stainless steel Scalder Body in SS 304 with 2 or 3 Electrical Heaters;
• A Stainless steel Cage for loading and Lifting of Birds from Scalder;
• A Stainless steel Lifting Pole & Truss with V Pulleys, Bearings for Lifting SS Cage;
• A Electronic Control Box with Thermostats, 2 Contactors, Mcb, Digital Temp Controller etc;
• 2 Core, 4 mm sq. Heavy duty wires ( 3 x 10 ft each) for connecting Electrical heaters;
• Suitable wire for Thermostat connection;
• A heavy duty, Easy Lift Winch with SS handle to lift Cage with birds with just 6 turns;
• A Gas burner;
• A separate Gas Geyser for Hot water Intake during continuous Scalding;
• SS Flap for arresting Burner flame;
• Separate Cover Box to prevent water spillage on Electrical Heater.

The scalder can be heated by propane or bursh and gas in standby mode and switched to Electric Heating for proper temperature control.

Our killing Cone Stand comes in different capacities from 8 cones to 24 cones. The birds are placed in the cone & are allowed to bleed, halal while the shell rotates. This is part of poultry dressing machineries which can dress 500 to 2000 Birds Per Day (BPD).

Features :

• Different capacities from 8 cones to 24 cones.
• It can dress 500 to 2000 BPD.
• Its a non-conveyor based processing equipment.

We manufacture complete range of Poultry Processing plant & machineries. These include :

• Poultry Processing plant with Conveyor for dressing of 500 to 1000 Birds Per Hour (BPH) i.e. 10,000 Birds Per Day (BPD).
• Poultry Processing Equipment ( with-out Conveyor) to process 500 to 2000 BPD.
• Rendering Plants for converting all the poultry waste into protein rich meat meal.

Lung suction gun removes the lung from inner cavity by vacuum suction. This operation removes lung as well as other residual matter inside the bird carcass.

Uses of Suction Gun : Vacuum Lung Suction Gun used to remove lung as well as other residual matter inside the bird carcass.

Screw Chillers are made of food grade stainless steel to suit the processing capacities from 2000 birds per day to 20,000 birds per day. This equipment is used to chill the bird after the process of scalding and de-feathering so that it can be made ready to be stored. On the request of our esteemed client, we also provide a Packaged Water Chiller to supply uninterrupted flow of Chilled water.

Features :

• Screw Chiller made in food grade stainless steel;
• It can process from 2000 birds to 20,000 birds per day.

This equipment is part of the Mini Processing unit consisting of Killing cones, hot water Scalder, Feather Plucker drum, Screw chiller, Drip Roller drum, Portioning machine & Vacuum packing machine etc. All the equipment / machineries are made in food grade stainless steel for maintaining most hygienic conditions in the meat processing area.